What is a pneumatic stapler and how to choose it?
Pneumatic stapler is a reliable, convenient and safe device for any type of work with various designs in furniture and other industries. It remains to choose the appropriate option for your goals.
What it is?
The pneumatic stapler is often used in furniture production or in construction and finishing work. This tool provides an alternative for fastening various housing elements. It is believed that a pneumatic tool is more efficient than a mechanical one, safer and better than an electric one.
Most models of pneumatic staplers are excellent upholstery tools for working with furniture, perfect for basic types of assembly of various sizes of its modules. However, when choosing a product, you should pay attention to its dimensions and convenience.
The tool is powered by compressed air and consists of:
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automatic body (pistol);
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cylinder with piston;
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starting system;
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store;
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the mechanism of the shock system;
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air distribution mechanism.
The principle of operation of a pneumatic stapler is that a clip with brackets (fasteners) is placed in the store, which are fed into the percussion mechanism automatically (due to the design).
The pistol is attached to the prepared surface area, after which the release button (trigger) is pressed. Compressed air moves into the cylinder through the air distribution system, pushes the piston, because of which the impact is transmitted to the firing pin, which hits the bracket, driving it into the surface in the right place.
Type overview
The pneumatic stapler must match the size of the fastener. Let's consider what is included in the concept of "size".
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The length of the staple leg. For the assembly of wooden frames for a secure connection, staples with a length of 16 mm or more are used. When upholstering furniture, staples with short legs are usually used - up to 16 mm. Short staples are required when joining plywood sheets, as long staples will pierce the material through.
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Size according to the width of the back of the staple. In the usual assembly of furniture frames, both wide and narrow back brackets are used. When assembled, the difference is not as obvious as when upholstered. In the latter case, the width of the back of the staples is considered optimal - 12.8 mm. One such bracket captures the material of a larger area in comparison with other types, which is necessary for a more reliable and durable fixation. And also the staples for the optimal width of the upholstery reduce material consumption.
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Cross-sectional dimensions of the staple. This refers to the thickness of the wire from which the staples are made. Thicker types go to the assembly and fastening of the furniture frame. Thin upholstery staples are suitable for a more gentle work and are also less noticeable on furniture.
It is important to note that working with a pneumatic stapler of a certain design will not allow you to take staples of different widths at the same time. This will require one more tool. It is also worth considering that the upholstery stapler can be used both for working with upholstery material and with plywood sheets. Modern models of upholstery devices can work even with a thin sheet of wood.
When choosing, you can focus on the versatility or specification of the model.
Universal
These staple staplers are designed for attaching material to wood and plywood sheets. The working equipment of the universal stapler includes staples, nails, pins. The functionality and strength of the structure of such a stapler allows you to protect its internal elements from possible mechanical damage.
Specialized
Professional staplers are indispensable in those rare cases when work equipment of a special quality and size is required on the surface of the material, or when it is required to perform precise work in semicircular niches and various hard-to-reach places, for example, for driving nails.
Popular models
Among the many modern models of staples, it is worth highlighting the options most popular on the construction market.
Rating of pneumatic staplers:
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Wester NT-5040;
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Fubag SN4050;
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Fubag N90;
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Metabo DKG 80/16;
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Matrix 57427;
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"Caliber PGSZ-18";
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Pegas pneumatic P630;
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Sumake 80/16;
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Sumake N-5;
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BeA 380 / 16-420.
There are other high precision models on sale. For convenience, you can use the table with the technical characteristics of the tools, as in the example below.
Model name of the pneumatic stapler |
Weight, in kg |
Pressure, atm |
Store capacity, pcs. |
Matrix 57427 |
2,8 |
7 |
100 |
Fubag SN4050 |
1,45 |
7 |
100 |
"Caliber PGSZ-18" |
1,5 |
7 |
100 |
Pegas pneumatic P630 |
0,8 |
7 |
100 |
Wester NT-5040 |
2,45 |
4-7 |
100 |
Sumake 80/16 |
0,9 |
7 |
160 |
Fubag N90 |
3,75 |
7,5 |
50 |
Consumables and fasteners
Depending on the design of the stapler, the appropriate fasteners are selected for it. The universal stapler works with a variety of consumables; you need to select only one fastener option for the specialized stapler (for example, it can only be staples and nails; or it can only be studs and rivets).
The staples are best suited for soft and easily yielding materials such as mesh, leather, fabric surfaces for fixing to more rigid ones - plywood, wood, plastic. The staples are very tightly pressed against the material, unlike nails, the heads of which remain visible on the surface. Studs are used where the fastening is carried out in a particularly inconspicuous manner and to preserve the aesthetics of the surface. Nails are more widely used, especially when assembling wooden structures.
Nuances of choice
Before buying a tool, check its technical nuances. So, a furniture stapler can be selected according to the following parameters:
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taking into account the maximum pressure (5-6 bar is enough for upholstery, 8 bar for frame assembly);
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taking into account the adjustment of the impact force (it is convenient to set the impact force directly on the tool, depending on the task at hand, the adjustment can be made on the compressor, but losses in the pneumatic network can lead to inaccuracies);
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taking into account the weight of the unit (it is clear that the choice is made in favor of small-sized tools, and the extra 100 g can lead to displacement of the support);
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taking into account the capacity of the store (in the process of work it is undesirable to often interrupt for recharging, however, the additional volume of staples in the store will increase the weight of the stapler).
Conclusion: the stapler is selected based on the tasks set - packaging, upholstery, frame fasteners. One of the most important criteria when choosing a pneumatic stapler is the number of charges, as well as the number and speed of shots.
Applications
A universal pneumatic stapler is the best option for a device based on its basic qualities, such as practicality and functionality. The stapler will become an indispensable tool for construction and renovation. Any professional tool (furniture, construction, packaging, upholstery) has a wide range of applications.
So, a staple is needed for:
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upholstery and furniture repair;
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construction of timber frame structures;
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finishing works in construction;
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home repairs;
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interior design;
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gardening;
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stage decoration and more.
Specific application of pneumatic staplers: construction of cabins, roof repair, work on external and internal insulation of houses, production of doors and windows.
On sale you can find models with a low noise level during working manipulations. The cost of the tool depends on the model itself - the manufacturer, the type of construction, and the build quality.Modern working staplers are in demand both in industrial production and for personal needs. The pneumatic stapler can rightfully be called one of the most common working tools sold out on the construction market.
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