What is PVC film and where is it used?
PVC film has become a versatile material used in various fields. From the material in this article, you will learn what it is, what its transcript and description are, depending on the purpose, how to choose it, taking into account the scope of use.
What it is?
PVC film is a thermoplastic polyvinyl chloride made on the basis of granular polymer... During production, it is processed and melted.
The extrusion method is used in the manufacture. Granular raw materials are placed in a special unit, in which melting takes place. The mixture is fed to the press, during which a film is obtained.
The synthetic material contains 40% ethylene obtained by a special technology. Another component is chlorine, synthesized from table salt. During processing, stabilizers are added to it.
Plasticizers change the properties of the film, make it softer, harder, more viscous. The choice of one or another stabilizer depends on the purpose of using the film. For example, the stabilizing agent can be lead, calcium, zinc. The components make the finished product strong, durable, and improve its properties.
For plasticity, modifiers are included in the composition. The number of components can be up to 10-15. Thanks to this, the plastic film takes on resistance to mechanical and chemical influences. In addition, it is fire resistant and has a neat and aesthetic appearance.
Modern polyvinyl chloride film is used in industry and in various fields of production. It is easy to handle, strong and durable. Has elasticity, resistance to deformation. Waterproof, resistant to dirt, soot, grease.
Depending on the purpose, it has a different form of release, texture, density, rigidity. Differs in thickness, technical characteristics, decorative and operational properties.
It is a flexible anti-corrosion material. Eliminates the likelihood of mold and mildew formation, can be used not only in dry, but also in humid environments. Based on the variety, the film has a different weight and level of adhesion. It is bioinert and does not rot.
Types of furniture films
Furniture PVC film has a wide range of colors. The decorative coating can have the texture of stone, wood, plaster, marble.
The lining film has a minimum thickness. It is environmentally friendly, inert to fluctuations in temperature and humidity... The material is resistant to fading and aging. Copes with various decorative tasks, implementing any design solution.
In the furniture industry, a variety of PVC films are used for lamination, post-forming and laminating. Raw materials for finishing furniture facades have a width of 140 cm, a length of 100 to 500 m. Each technology has its own characteristics.
- Lamination involves the technique of lining by exposure to high temperatures and pressures... To do this, take individual pieces of furniture. They are evenly covered with a stretched film, which increases their strength and water resistance.
- Layered raw materials are used in postforming... To do this, take a flat plastic film without a pattern and relief. It is placed on a specific piece of furniture with a pattern and is faced with a press.In this way, kitchen countertops are decorated.
- Glue is used for lamination... The composition is distributed on the surface to be treated, the film is laid on top, smoothing with a vacuum press. The technology involves the use of high temperatures and pressures. However, it is less effective.
For each method of processing parts, its own type of polymer film is produced. Varieties for membrane vacuum pressing are coatings for finishing furniture facades (shelves, doors, countertops).
For vacuum presses, coatings are produced with a thickness of 0.25-0.5 mm. The color of the materials is unlimited. It can be classic plain (white, black, orange) or textured (marbled, wood). The coloring can imitate the texture of leather, silk.
The surface can be matte, shiny, embossed, with a metallic, hologram, patina or chameleon effect. Popular varieties with various ornaments, imitation of marble chips.
Analogs for laminating have their own characteristics. Their thickness is often minimal and amounts to 0.2-0.3 mm. These are coatings designed to work with chipboard or MDF surfaces. They are also used for window sills, doors.
For lamination, a film with a thickness of 0.5 mm is used for long parts. The production process takes place on special equipment. The technology is suitable for processing wood, MDF, metal, plastic.
In addition, a transparent film is used in the production of furniture. It is used as a protective material for the surface of parts. Its thickness varies in the range of 50-120 (up to 200) microns.
It stretches well, keeps the disassembled furniture during transportation. The thick film protects the transported parts better. On the back, it is gummy. At the same time, the glue does not leave any traces when removing the canvas.
Also, in the manufacture of furniture, a plastic coating is used to protect the ends of individual elements. It adheres perfectly to MDF, as well as chipboard, and has high performance and decorative properties.
Self-adhesive plastic film is used to extend the service life of kitchen sets and furniture for children's rooms. In addition to chemical and physical resistance, it is resistant to scratches and abrasion.
Variable in the choice of structure and shades, it has absorbing qualities.
Provides not only the classic pasting of the surface, but also multilayer with the effect of aging.
It is a product in rolls of half-meter and one meter width with a length of several meters or more. On the back side it has an adhesive base and a paper protective layer. It can be classic smooth and textured.
Food films
These varieties are used in the food industry and trade. The film is used as a disposable packaging. For contact with products, types of certain brands are suitable (for example, PVC grade PVC-S-5868-PZh or polypropylene).
These products are made of food grade plastic that can maintain the quality of freshly purchased products. The films are inert to condensation and have optimal gas permeability. A distinctive feature of the products is the ability to heat packaged products in microwave ovens.
One of the most popular types of products is PVC stretch film. It is used to store and transport a variety of products. Can replace paper, bagged packaging. Differs in a high degree of transparency.
It is perfectly fixed, does not tear, does not puncture under accidental mechanical stress. Has the maximum possible degree of stretching, without tension takes the original dimensions. The material fits snugly to the packed product of any shape.
It is supplied to the domestic market in rolls with a width of 25, 45 and 50 cm. Depending on the length, the weight of the roll may vary (2.72-5.4 kg). The thickness is 8-14 microns, the density is 1.25.
In addition, there are "twist" options on sale. The twist effect is expressed in the ability of the material to remain in a given position for some time after twisting. This is, first of all, a film for packing sweets.
The material perfectly holds color printing. To improve its decorative qualities in production, the film is subjected to lamination, metallization and other effects. The choice of patterns and textures is unlimited.
Ceiling types of film
These types of PVC films are called stretch ceilings.... Almost all of them (including the so-called textile varieties) are made of PVC. The difference between the products lies in the texture, width of panels, colors.
Ceiling plastic film is quite elastic and resistant to deformation. It is pulled over the frame, preheated with a heat gun. It has been serving for more than 10 years, it can be matte, glossy, satin.
Has varying degrees of reflectivity. Other types of coatings have a mirror effect. Others are classified as textured products. They perfectly convey the texture of textiles (for example, silk, suede), wood, painting. They do not increase the load on the fasteners of structures.
The coatings are environmentally friendly, but they have different frost resistance. Most often they are used in residential premises.
The material looks great with perimeter lighting as well as interior lighting mounted underneath... Compatible with LED strip, flexible lighting, common center lights, spots, fiber optics.
Such materials excellent water retention... In a flood, they do not tear, but stretch. After removing the water, they return to their original shape. 1 m2 of stretch fabric can withstand a volume of water up to 80-100 liters.
Easy to care for, perfectly combined with other finishing materials. Provide for stretching according to suture and seamless technology. They do not support combustion, but at too extreme temperatures they release toxins into the air.
They are not allergenic and are dimensionally stable throughout the entire service life. They do not sag over time, they can be mounted in the attic, combined with drywall.
They differ in a variety of colors and designs. Available in solid neutral and color versions. Most popular colors: white, beige, milk, cream. Contrasting color combinations are also popular. Stretch PVC films are compatible with photo printing technology.
Thanks to this, they can be decorated with any patterns. In this case, the print can be classic, imitating any kind of finishing material. Coverings with a three-dimensional effect are also in fashion.
Other material
The transparent type of PVC film is used as an alternative to conventional glazing. The dense texture of 700 microns is characterized by high light transmittance. In everyday life, the material is called soft or liquid glass.
It is devoid of the disadvantages of quartz glass. Resistant to mechanical stress, has a large margin of safety. It is used in the construction of tent, awning structures. They are glazed with gazebos, terraces, verandas, pavilions, sheds, greenhouses.
PVC curtains are easy to care for and clean... They do not change their characteristics under any temperature conditions, do not collapse due to wind, rain, snow. The thick polymer film is frost-resistant and non-combustible.
It has UV protection, its total weight is 730-790 g / m2. The tensile strength is 89-197 kg / cm, the density is 0.8-1.25 g / cm.
Certain types of material are produced specifically to protect horizontal surfaces. Most often, this is liquid glass up to 2 mm thick, intended for tabletops of headsets, dining tables. Someone uses such materials to protect desktops.
On sale there are varieties of polymer films used as an insulator for decorative pools.
They are used to equip artificial waterfalls.For example, for ponds, a colored material is used that refreshes the color of the water.
The insulator has high elasticity, making it easy to lay on any surface. Moreover, the material is also suitable for creating ponds in which fish are bred. It complies with all GOST standards, is safe for fish, and maintains the optimal concentration of nutrients in the water.
PVC film is used in the arrangement of swimming pools. It protects surfaces from potential impacts. Prevents liquid bloom, has a decorative function, reduces the possibility of deformation of water bodies, is an excellent waterproofing.
Other types of material are used in the construction of structures, the arrangement of storage facilities. They are waterproofing agents for buildings and landfills. Also on sale there are varieties to protect electrical cables from mechanical damage.
For packing large items produce stretch types of polyvinyl chloride film of a technical plan. It is intended for machine winding. It is mainly used in airports, warehouses and factories.
Certain types of technical films are used in medical institutions and agriculture. For example, it is a waterproofing agent for various systems for growing vegetables and berries.
The material has found application for marketing purposes. Due to its compatibility with photo printing technology, a variety of advertisements (logos, slogans, large-format printing) are applied to it. For example, such advertisements are posted on the facades of houses, bus stops, and public transport.
High resolution printing is applied to the material using a large format plotter using solvent-based pigments. Suitable for printing white, light, glossy, matte, perforated, textured film.
In addition, a special coating for floor graphics can be used. Such materials are compatible with self-leveling floor technology, can be classic and with a three-dimensional effect.
Certain types of coatings are used for finishing the floor. With their help, the strengthening of the facades of residential and non-residential buildings is performed. The material is practical and does not need special storage conditions.
In addition to stretch, plastic film is shrinkable and holographic. Thermo-view is designed for packaging goods. It changes when exposed to high temperatures. It can be of different thickness.
Used to pack glass containers, plastic soda bottles, juices, CDs and even books. Protective technical film reliably solders product blocks, has an average degree of transparency.
Other types of material are used in the production of transport... They create various coatings, seals, as well as trim for interiors, armrests, doors. This allows you to extend the service life of machines, and reduces fuel costs.
Selection Tips
The choice of PVC film is based on its purpose and suitability for use in a particular area. Each type of material has its own subspecies, which differ in density, degree of rigidity, decorativeness.
For example, kitchen countertops can be sheer, classic, or drop-edged. Lighter versions are larger and are an alternative to tablecloths.
Therefore, they are produced in the form of tablecloths with drawings of various themes. They come with a transparent background and openwork edges, opaque, elegant, thematic, everyday.
Analogs with a higher density, reminiscent of glass, are cut to the size of the countertop. They attach to it like a protective cover. They can be classic transparent, patterned, tinted.
Films with lower density and stiffness are sold in rolls. Its length and width are standard and depend on the type of product. In a rolled form, they sell stretch fabric, food, facing films for furniture facades, walls, floors.Rigid polymer analogs are produced in the form of sheets of specified sizes.
When choosing coatings for finishing ceilings, you have to take into account other nuances. The key ones are reflectivity, panel width, effect, color, and manufacturer.
Stretch PVC fabric is available in widths of 3.5 and 5 m.For large spaces, a wider variety is preferable. Ordinary films are suitable for small rooms.
Coverings for small rooms should be light in order to visually increase the space. For small rooms, monochromatic coatings are needed: drawings will complicate perception, as well as glossy textures with high reflectivity.
You need to buy the film from a trusted manufacturer. Reliable suppliers have product certificates that guarantee quality and safety.
In addition, you need to pay attention to the color. For example, when decorating a pond, not only blue, but also black polymer film can be useful. The material can also be partially transparent. Also, some suppliers have products with imitation mosaic tiles.
The difference in stiffness is of particular importance. The films used in pharmaceuticals, food processing, door decoration and furniture manufacturing are varied. She has varying levels of flexibility and stretch ability.
When choosing a polymer for curtains, you need to consider: the thicker it is, the harder and more transparent. Budget options have a density of up to 500 microns, they are suitable for small window openings. A denser plastic glazing (650-700 microns) is considered more reliable.
When choosing material for marketing purposes, they try to take the raw material that will provide a high degree of color rendering and decent image brightness. For example, you can purchase a matte cold lamination film.
It is inert to moisture, abrasion, mechanical stress, and sunlight. This will increase the life of the printed image. In addition, this material is able to decorate mirrors and stained glass windows.
For commercial information in vehicles, it is better to choose perforated PVC. Discounts are often provided for wholesale purchases. This nuance is specified with the supplier.
When choosing a self-adhesive film for self-repair of furniture facades (kitchen units, furniture in the children's room, doors), pay attention to the fact that all the rolls are from the same batch. In different batches, the shades of the rolls may differ slightly.
Self-adhesive differs not only in color, but also in structural, stylistic performance. With its help, you can visually change the design of doors (from stained glass compositions to non-standard decor techniques).
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