All about mini sawmills
Today, wood processing, its high-quality sawing is possible even at home, for example, when building a summer house, a bathhouse, various agricultural buildings, and independently making pieces of furniture. This requires special equipment - mini sawmill, presented on the market in many types, differing in functionality, design, technical characteristics and scope.
To understand what a mini-sawmill is, you should familiarize yourself with the principle of operation of the unit, its structure and main characteristics. Awareness of the features of a particular model will allow you to buy a machine that will be not only practical, but also cost-effective.
Peculiarities
Mini sawmill - this is a specific equipment that allows you to process wood of different species, as a result of which blanks of various shapes and configurations are produced. It is worth highlighting a number of basic and important design features.
- Possibility of transportation. The structure can be easily installed in the desired place (for example, in the country, in the courtyard of a private house).
- Ease of operation. One person is enough to start and work.
- Wide functionality. Most of the models are able to cut plates, boards, beams / semi-beams, carriage, veneer from solid wood.
- Compact dimensions. As a rule, a mini-sawmill is small, does not take up much space, but it copes with a huge list of tasks.
In addition, mini sawmills are characterized by low weight and average cost when compared to industrial equipment used for commercial purposes. You can choose the best option for household needs by reviewing the range of devices that are offered by domestic and foreign manufacturers.
Types and models
Mini-sawmills are produced by manufacturers as with electricand with petrol driven.
A petrol mini-sawmill can be used in open areas, for example, in a forest, and a unit with an electric motor can only be used in places where electricity is supplied.
In addition, the design is distinguished by the presence of auxiliary equipment, as well as by the type of movement.
There are several types of mini-sawmill models.
- Tape... These are ideal designs for household chores. They can be vertical, horizontal and angular. The cutting width of such models is quite small - up to 2.5 mm. That is why the work process does not leave behind a large amount of sawdust and dust. The machine requires a certain adjustment every time it is used. Among the advantages of mini-band sawmills are good performance, cost-effectiveness, the ability to process logs with a diameter of up to 70 cm, the option to customize the parameters of the produced sawn timber, economical energy consumption, comfort during operation, relatively low cost, as well as excellent quality of the resulting sawn timber.
- Disk... These are machines that are used when cutting thick logs (diameter greater than 70 cm). The saws of this equipment do not require regular sharpening - once per 8-10 hours of work is enough, while capital sharpening is performed once a week. The advantages of such a machine include high reliability, ease of installation, long service life, performance of the most accurate and high-quality cut, as well as the ability to perform large volumes of work.Mini-sawmills can be equipped with both gasoline and electric motors, which makes it possible to operate the machine in any area and under different weather conditions.
- Framed... These are models that require careful preparation of a solid foundation for installation, and also consume a lot of electricity. These machines belong to the professional class of equipment. As a rule, it is advisable to use such models in a large wood-processing industry, as well as when a huge amount of work is to be done. The advantages of such a sawmill include high performance, excellent cutting quality, inexhaustible working resource, versatility and reliability.
- Tire... Tire mini-sawmill is one of the most demanded and popular types of equipment. This is due to the presence of numerous advantages, namely: mobility, compactness, ease of use, rich functionality, the ability to perform both horizontal and longitudinal sawing of wood. In addition, the unit performs work quickly and efficiently, regardless of the diameter of the log.
All of the above types of mini-sawmills are endowed with their own advantages and design features. When choosing a model, it is better to be guided by some important criteria.
How to choose?
If there is a question about purchasing a mini-sawmill, which will become an excellent assistant and can serve for a long time, you need to focus on some points.
- The functionality of the machine.
- Equipment.
- Availability of options. The more adjusting mechanisms in the design, the better.
- Engine type and power.
- Performance indicators.
- The quality of the cutting element (saw, disc).
- Dimensions and weight. The design is convenient when it can be transported to any desired place.
- The strength of the components and connecting elements, in particular the frame, on the quality of which directly depends on the operational period of the unit.
- Noise level during operation. Most modern models, regardless of engine type, run almost silently.
Besides, be sure to take into account the type of wood used. EIf you plan to work with a small meter, then it is better to buy a belt-type mini-sawmill. A disc structure can handle large-sized workpieces. For workpieces with a diameter greater than 49 cm, a frame unit is suitable. Every master, especially a beginner who plans to buy a mini-sawmill, is probably interested in the principle of operation of this machine.
Work principles
The operation of each type of construction has its own characteristics, however, the principle of the functionality itself is similar.
The basic principle of operation of mini-band sawmills is to firmly press the logs to the rail. This is done by means of special clamps. Cutting is done by moving the workpiece.
If we talk about a disk structure, the simplest of which is a table with a fixed disk, then the sawing is carried out by the movement of the cutting element (disk).
Frame machines consist of a powerful frame, along which cutting elements (discs) are located. The sawing takes place during the rotational-translational movement of the discs.
The tire machine works on a principle similar to the belt: The log remains stationary, but the cut is made with a saw attached to a moving carriage. In this model, it is the chain saw that is used.
Knowing all the parameters, nuances, advantages, understanding the functionality and principles of operation of mini-sawmills, everyone will be able to choose the optimal model for themselves, which will certainly meet all the requirements put forward.
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