How to make a DIY lawn mower?
Mowing grass on a suburban area allows you to give the territory a well-groomed and pleasant look. But constantly doing this with a hand scythe is very inconvenient, not to mention a serious loss of time and effort. But it is not always possible to purchase a lawn mower. Then you can do it yourself. Let's try to understand the intricacies and features of this process.
Device
To make a lawn mower for grass, you need to have a specific list of parts on hand. The main engine will be from any device that is not used for some reason. The motors from small devices are unlikely to withstand the heavy loads that are inevitable when mowing grass. They overheat and break down too quickly. And there is no point in repairing them. They often try to use motors from vacuum cleaners, but they definitely will not cope with such a job.
It is best to use a motor with a power of 1 kW / h or more for the lawn mower.
The next element that will be needed is a knife. It must be made of strong and thickest steel. There may be several of them. A self-sharpening disc may also work. This is the simplest and most durable option.
If we talk about a handle for a lawn mower, then it can be taken from an unnecessary wheelbarrow or an old stroller. Besides, we need a metal frame on which all elements of the device will be attached... It is important that there are no traces of corrosion on it, and that all parts are intact and not damaged.
If it is not possible to find a suitable frame, you can make it yourself from metal pipes.
Also, to create a lawn mower, you will need a power cord, preferably a longer one. But this is in case we are interested in an electric home-made mower. You will also need wheels with a small diameter. For the unhindered movement of the self-propelled mower on the site, wheels with a radius of at least 10 centimeters will be sufficient.
You will also need a special protective cover that is fixed around the cutters. It can be made from sheet metal or you can choose a suitable ready-made solution in size. You will also need a protective cover to ensure the safety of the person operating the mower. In addition, it will keep the cutters from stones. Other parts may be added to the mower, depending on the required design features. For example, a grass catcher will allow you not to leave the grass on the territory, but to collect it in a special container. He might be:
- combined;
- tissue;
- plastic.
Fabric solutions are very compact and lightweight, but require washing from time to time. When the cells begin to clog at the mesh, a kind of airlock is created, which may cause the motor to overheat.
Plastic counterparts are made using high quality materials. If a foreign object accidentally falls into them, this will not disrupt the operation of the device in any way. The plastic container is easy to clean.
Combined solutions usually come with expensive models of lawn mowers, which is why they have the advantages of both categories of containers.
Also, the device can be equipped with elements of a gasoline trimmer, if we are interested in a gasoline mower or it is made from a trimmer.
Preparation
So, before you start assembling the lawn mower, you will need have the following items on hand:
- frame materials;
- wheels;
- pens;
- protective cover;
- engine;
- the frame where all the parts will be attached;
- knives;
- control elements - RCD, switch, cable with a plug for connection to an outlet.
Besides, an important preparatory step will be the creation of drawings and diagrams of the future design... This will help to maintain the correct location of all elements of the future structure and create the correct frame that can withstand the weight of all elements and will look beautiful from an aesthetic point of view.
Also, various parts can be added to the specified list, such as a chain or an adapter if the self-propelled mower is made from a drill or chainsaw.
The process of creating a mower
Now let's talk about the process of creating a mower from various devices and how to assemble it yourself. First, you need to form a metal frame from a sheet with a thickness of 2-3 centimeters. It is cut, after which holes are made in it for the motor shaft.
The next stage is the selection and installation of the motor. It is very important to choose it based on the length of the knives that will be installed. When this has been done, it is necessary to make knives, and then fix them on the device.
The next step is to install a protection cover on the mower, which is a metal strip rolled into a ring and is a frame for the knives. At the next stage, the selection and subsequent installation of mower wheels is carried out. Then you need to select and install the handles.
The final stage will be the installation of elements of the power system for the lawn mower.
From the washing machine
To create a lawn mower from an old washing machine, will be required:
- engine from her;
- steel knives;
- wheels;
- pipe that will become the basis for the handle;
- electric drive;
- fork;
- switch.
If the mower will be made from a motor from a machine, then it is better to take a 170-190 W model equipped with a starting relay with a capacitor. You also need to pick up the wheels.
The knives should be made of steel that is 2 or 3 mm thick and half a meter long. The cutting part bends down a little, which allows you to protect the shaft from various objects falling into it. The handle is created from a tube so that the device is comfortable to hold. It is attached to the frame by welding.
On the chassis from the trolley, a platform is mounted, previously made from a sheet. Then a hole is made for the motor shaft. A steel grill is installed on the front as protection. The upper and lower parts of it are screwed with bolts, to which the wire is attached.
The grill of the device allows you to create a gap for the knife. The motor is attached with the shaft through the hole. A previously sharpened knife is mounted on it, and a hole is made in the middle.
The knife should be balanced and centered. The motor is covered with a shroud for protection. Considering that it needs to cool when it is running, there should be holes in the casing as well. It is connected to the wiring, which is fixed to the body. The metal handle should be wrapped with a rubber cover in order to protect against possible electric shock.
From the grinder
Making a good lawn mower is easy if you use a conventional grinder. The body of the device is made from a car rim. It should be cut into a couple of pieces. The cover is welded to one of them. A hole is made on the side, where the front of the mower will be located. A handle and wheels are attached to the body. Holes are made in the casing or. The device is fixed to the body using bolts. Also, a knife should be made of steel. Its edges should be well sharpened and set like a propeller.
The knife is attached to the Bulgarian shaft, after which the nut is tightened. At the final stage, it is screwed on with a screw installed in a nut.The switch on the device is fixed by means of a bar. We put a switch and a plug on the handle so that it is easy to connect an extension cord to it if necessary.
From an old vacuum cleaner
Another option for creating a lawn mower is the transformation of a vacuum cleaner. First you need to make a cutter. If possible, a polymer type thread should be used. It needs to be attached to a steel segment, in the middle of which there is a hole. Now a knife is made from the saw. By the way, if the steel is very hard, then it should be softened.
Now the workpiece should be very hot, and then let it cool. When the knife is made, it needs to be heated again and cooled very quickly. The torch should be up to half a meter long. The cutting section is usually sharpened at a 60 degree angle. The edges are made along the knife edges. The gross opening must be as accurate as possible as the torches will need to be balanced later.
All parts of the structure must be fixed as efficiently as possible. So that the cutter does not accidentally deform after hitting the stones, it must be assembled. Steel knives should be attached to the center in the center from 2 sides with bolts. On impact, the knife will only turn and the risk of damage will be minimal.
A hole is made in the plate so that there is an opportunity to put the motor. It is placed in the slot and clamped with a steel strip, then set across the slot and screwed in with screws. The part where the turbine is located is removed from the motor. The cutting element is installed there.
On the reverse side, the turbine is dismantled, and a tin fan is placed in its place. To protect the motor, a tin cover is attached to the plate. You can use the cover from the vacuum cleaner from which the engine was removed. A PCB plate with a motor is installed on a chassis with wheels. At the final stage, the handle should be attached to the device using the brackets on which the switch is fixed. Now the cables are connected to the motor and the button. At the end, they must be insulated and the system operability checked.
From a drill
An electric mower is also made from a conventional drill. Its main nodes should be made on a turning and milling machine. But first, you need to make a supporting element from a sheet of steel.
The base will also be fixed with a clamp. 6 longitudinal cuts are made in the shank. The screed must be as tight as possible. At the tip of the flange, 8 holes are made for the support plate. It is made from a 3mm sheet of steel. This is the handle of a lawn mower.
8 holes are made in it for the base. Half of them are needed to connect to the rail. 3 - for fixing to the cutter cover. You should also make a steel eccentric with a gap of 4 millimeters.
It is required to make a hole for the bushing on a lathe. The stem is made from rods of 10 mm diameter. The pin and axle are made of steel, hardened and ground. The axle is placed in the shank, and the pin is placed in the stem shank.
Now a rail 5 centimeters long is created from steel. Other holes are made for fasteners. After that, you need to prepare the cutter and comb drawings. After that, they are applied to the cardboard and cut to obtain a template. Then it is transferred to metal and processed. Now holes are punched for guides and fasteners, after which the metal is hardened. It remains to sand the surface a little and collect everything.
From a chainsaw
Can be converted into a chainsaw mower. We take the motor to be put on the cart. It is made like a frame from profile corners 2.5 by 2.5 centimeters. Its dimensions will be approximately 50 by 60 centimeters. Wheels are installed at the corners. You should also install the steering wheel and tire there.
A handle is made of the pipe, the height of which can be adjusted. A steering wheel, hose and cable are attached to it. The engine is now screwed onto the frame. The tire is secured using a hole in the gearbox.The casing fasteners are placed below. This is the future foundation of the mower. Now it remains to install the knives using welding. This is done on the star of the saw on a pre-installed length of pipe.
Security measures
When using this equipment in your home, certain safety precautions must be followed. There are two main dangers:
- electric shock;
- injury with knives.
Therefore, inspect the mower only when it is turned off, and before using the device, make sure that all electrical connections are well insulated. In addition, it will not be superfluous to collect on a flat area where work is planned, all the garbage so that it does not cause a breakdown of the device and does not injure the person who will use it. In addition, you should not ignore a running mower, created with your own hands.
For information on how to make a lawn mower with your own hands, see the video.
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