All about the concrete canvas
Pouring concrete solution is a time-consuming process consisting of several stages, including the correct selection of components, calculation of the proportions of the components to be mixed and taking into account the criteria suitable for the manufacture of the desired structure. Ignorance of the intricacies and exact recipes can lead to poor quality results, especially if you are not a professional. It is much easier to use a ready-made concrete canvas, cover the roll, pour it with water, and in a day the artificial stone coating will be ready for use.
What it is?
Concrete canvas is an elastic material impregnated with a concrete solution and hardened after it has been moistened with water. At the same time, a thin, but hard, heat-resistant concrete layer is formed on the base surface. Due to its high flexibility, the roll material can be used for different surfaces, since its consistency allows it to envelop all kinds of cavities and protrusions.
The basis of the concreting composition is a sand-cement mixture, which is placed between layers of non-woven fabric, created not using the weaving method, but using heat and mechanical treatment. This fabric contains three-dimensional fibers, saturated with a dry mix of concrete, obtained using a special modern technology. Due to the specific orientation of their location, immediately after soaking, the material begins to harden.
Hydration can be done by placing the tissue in water or by spraying it with liquid.
For the first time an innovative development appeared in England 10 years ago, it quickly found application, and was later improved, and now the unique technology is successfully used in our country. "Concrete on a roll" Concrete Canvas is recognized as an ingenious invention, and at the moment it is successfully used by the giants of the Russian industry - Russian Railways, Lukoil, Transneft.
Today in Russia the production of roll concrete is also established, intended mainly to carry out work on the construction of pipelines, hydraulic structures, to create a durable and high-quality road surface.
Advantages and disadvantages
Despite its simple manufacturing technology and common components, the concrete canvas is uniquely formulated with a dry cement-filled fabric, two reinforced layers and a waterproof PVC lining.
Compared to a liquid solution, this material has a number of significant advantages.
- Roll concrete is much easier and easier to install, which saves time and labor of workers. In just 1 hour, you can lay up to 200 sq. m of canvas.
- The material is harmless to humans, since it is made from environmentally friendly natural raw materials.
- The innovative fabric has high strength, comparable in parameters to a concrete coating with a thickness of 150 mm, and also has high refractory properties.
- The new product is resistant to moisture, acids, and other aggressive compounds.
- The service life of such a material is striking - 50 years.
- It is possible to lay concrete wallpaper in any weather conditions - in severe frost, heat, and when it rains, you don't even have to water it.
- If necessary and the necessary equipment is available, it is possible to dismantle the concrete pavement.
Other advantages include self-installation without specific skills, high-speed installation, the ability to use in hard-to-reach areas and economical canvas consumption. In addition, after installation, the resulting coating does not require maintenance. Perhaps, the concrete canvas has only one drawback - its price, which is noticeably different from the cost of classic liquid concrete.
But we must not forget that for its laying it is not necessary to use special lifting equipment, to pay workers for unloading and working process. This completely compensates for this disadvantage.
Application methods
The cutting edge in the field of construction has a wide range of applications.
- The material is actively used for the repair of hydraulic systems, made on the basis of concrete.
- With its help is carried out protection of gas pipeline and oil pipeline systems from the harmful effects of aggressive compounds and water impurities.
- For a short time from concrete you can build warehouses, garages, hangars, other simple structures, and during natural disasters - temporary residences and hospitals.
- The canvas is widely used to strengthen coastlines and dams, it is indispensable for the construction of agricultural and industrial buildings, the arrangement of irrigation systems, drainage and storm sewers.
- When creating highways, overpasses, road repair the use of this innovation provides for a simpler, better and faster erection of any structures and coatings, and such a product can also facilitate the work of workers in the construction of new and repair of old railway tracks.
Flexible canvas can be used and for interior decoration of the house. With its help they carry out waterproofing basements, cellars, renovating the old foundation. It is allowed to level surfaces with canvas before finishing, but experts working with this material advise to carry out such work in non-residential premises. But the fabric made of concrete is ideal for use in landscape design, for strengthening the slopes and general arrangement of the territory. By flexible roll canvas you can create decorative elements that can decorate the garden space.
These are retaining walls and partitions, steps, enclosing slabs, flowerpots, other three-dimensional forms and structures that will look great in a painted form, along with gabion structures. Such a coating suppresses the growth of any vegetation as much as possible, therefore it is important when laying garden paths.
In general, in the interior of the garden, concrete structures are most in demand, especially if a modern design style is assumed.
In the next video, you will find the installation of a concrete bed when strengthening slopes.
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